Talurit® Swaging Systems

800T – Swager

SKU: P 0800T 2VS Category: Tag:

The Talurit® 800T hydraulic swager is a medium range swager that comes generously equipped with several value-adding features as standard. Designed to be a safe and easy-to-use all-around machine, it is perfect for medium-size wire ropes. Read more to see how it can help you achieve higher efficiency in your workshop.

Key benefits:

  • Reliable – Engineered according to a proven design and equipped with top-tier components will offer you a long service life and minimum downtime.
  • Efficient – The new hydraulic design combined with variable speed and a smart control system allows the operator to tailor the performance of the machine and make the swaging operation highly efficient.
  • Widest range  – Due to the oversized die holder, the Talurit® 800T can handle larger rope sizes than competing brands.

Hydraulic swager for mechanical splicing of wire rope

On the large touch screen, the operator can easily monitor settings and change the required force, piston control settings and speed. The 800T Swager is manufactured from one single block construction, which ensures strength, long service life and minimal maintenance.

The body design is optimized to give open access to the swaging area, allowing for a larger space for the operator to work. The model is also equipped with a larger die holder than what is usual for the size. This means that a greater range of die sets can be used and more importantly; the swager can handle larger ferrule sizes in multiple swage operation.

The swaging operation of the Talurit® 800T is controlled by an electric foot pedal that permits the operator to use both hands to handle the rope assembly when swaging. In addition to the standard up/down function, the foot pedal on the 800T swager has a ‘hold’ position toggle to facilitate rope/eye adjustment and to make tool set-up quicker.

We are glad that you are interested in this machine. Fill in the form below to ask for an individual quote and we will get back to you as soon as possible.

Ferrules/FittingsCapacity
T
Aluminium
Size 40 single stage
Size 56 multi stage
UM
Aluminium
Size 42 single stage
Size 58 multi stage
STT Sockets/Terminals
Carbon steel
Size 7/8” full shank
Size 1 1/2” multi stage
TAL-X Flemish Eye Sleeves
Carbon steel
2"

Variable speed

The variable speed feature is not only allowing for a superior speed over the full swaging cycle, but also allows the operator to control the speed of the swaging operation. By turning the speed adjustment to maximum, the piston will swage at a speed of 10 mm/s and as it builds pressure it will gradually slow down with a minimum value of 2,4 mm/s at a full force of 800 tonnes.

Compared to conventional swagers, the Talurit® variable speed design has an overall higher speed over the cycle thanks to its gradual transition of force vs speed. Where a conventional swager turns from high to low speed at a given pressure, performing most of the swaging under low speed, the variable speed design remains at a higher speed throughout the cycle.

Die holder

The 800T swager is standard equipped with guided die holders. This means that the machine will absorb the eccentrically applied forces coming from swaging operations where the endstop/sleeve/terminal is turned and swaged repeatedly. Typically, this is done for Flemish eye swaging, end stops and terminals. The guided die holders will ensure minimum wear caused by these types of swaging operations.

There is also an option to mount the die holders in either a square or angled position depending on the operator’s preferences. An angular mount will give the operator a better view of the full length of the die set while the square mount is allowing the operator to work more freely on both sides of the wire ropes.

For turnback swaging, many users prefer to have the die set angular to be able to control the loop better from the forward position, while the square mount is popular when swaging Flemish and terminals.

Touch screen

On the user-friendly 10" touch screen, all settings of the swager can be accessed easily and the feedback from the machine is displayed in an easy manner. The touch screen is designed to help the operator improve production cycle time and reduce operator movements as well as wear of the die sets and machine.

Built-in Oil Cooler

The 800T swager has a built-in oil cooler which allows the swager to endure even longer working hours and harsher climates. The oil cooler is automatically controlled via temperature sensors to keep the oil temperature within the optimal range. This is allowing the 800T swager to use less oil.

Silencer

As a way of further improving the work environment for the operators, the 800T swager comes standard equipped with a silencing package which gives a lower noise level during operation. Approx. 70 dB (A).

Sustainable design & manufacturing

The Talurit® design and engineering work aim toward efficient resource usage. Less hydraulic oil is used, optimized usage of casted steel in the body is drastically reducing the manufacturing footprint while smart usage of electrical power is applied to reduce impact under usage.

The design of our products combined with our production capabilities gives a durable and reliable machine. To prolong the lifetime of our products further, Talurit® offers spare parts and maintenance support for all our machines.

This swager is good to combine with our die sets, made from 100% reused steel. Not only giving a lower impact on the environment but also leading to a purer material with a long lifetime.

  • Efficient usage of material & power
  • Short process cycle time
  • Small hydraulic tank
  • Highly durable water-based paint

Coming soon.

Additional information

Max. amount of oil

120 liter

Max. swaging force

8 000 kN

Max. fluid pressure

303 bar

Length of stroke

90 mm

Die holder

Die block size

,

Power

Rated current at 400 V

Piston velocity (High)

1,0 – 2,4 mm/s

Piston velocity (Low)

1,0 – 10,0 mm/s

Noise level

70 dB (A)

Working height

1 135 mm

Touch screen size

Weight

3 500 kg

Premium hydraulic swagers for mechanical splicing of wire rope

A hydraulic swager is an essential machine used in many industries around the globe such as construction, marine, and aerospace. They are mainly used for mechanical splicing of wire rope where high pressure is used to swage ferrules, terminals and other fittings onto the wire rope. Since the swager plays a crucial role in securely joining wire ropes to form connections, it has grown to be vital in various applications. All of our swagers are manufactured in our facilities in Sweden and have become synonymous with premium quality, innovation, and reliability.

Talurit® swagers: Raising the bar for safety & performance

Engineered to meet the highest standards of safety and performance, Talurit® branded swagers are the preferred choice for professionals worldwide. With decades of expertise in wire rope splicing solutions, we have continued to perfect the design and functionality of our hydraulic swagers to ensure optimal results with every use.

Precision & power: Swagers with advanced hydraulic system

One of the key features of our hydraulic swagers is their advanced hydraulic system, which provides precise control and immense power for seamless splicing of wire ropes. This allows operators to achieve consistent and durable terminations, even in the more demanding environments.

Safety first without compromising on efficiency

Ergonomic design ensures ease of operation and reduces operator fatigue, enhancing productivity and efficiency in wire rope splicing tasks. Additionally, safety features such as built-in overload protection and emergency stop mechanisms provide peace of mind, ensuring a secure working environment for operators.

Our competitive edge is your advantage

At Talurit Group, our commitment to quality and innovation is evident in every aspect of our hydraulic swagers, from the durable construction using high-grade materials to the meticulous attention to detail in the manufacturing process. Each hydraulic swager undergoes rigorous testing before being shipped to the customer, making it ready to perform under challenging conditions directly from the start.

Having a Talurit® branded swager in your workshop is a symbol of excellence in wire rope splicing technology. With unmatched reliability, precision, and safety features, our hydraulic swagers have been the preferred choice since the '40s for professionals who demand nothing but the best.

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